1. Uvod i krajview
The FLARING FC650DL PLUS is a 7th generation 65A non-touch pilot arc plasma cutter designed for efficient and clean metal cutting. It features an IGBT inverter, dual voltage compatibility (120V/240V), and advanced functions like Post Air and 2T/4T control for optimal cutting performance. This manual provides essential information for the safe and effective operation and maintenance of your plasma cutter.

Figure 1: The FLARING FC650DL PLUS Plasma Cutter and included accessories.
2. Sigurnosne informacije
Operating a plasma cutter involves inherent risks. Always adhere to the following safety guidelines to prevent injury or damage:
- električna sigurnost: Ensure the machine is properly grounded. Do not operate in wet conditions. Verify correct voltage selection (120V or 240V) before connecting to power.
- Zaštita za oči i lice: Always wear a welding helmet with appropriate shade settings and safety glasses underneath to protect against intense light and sparks.
- Zaštita tijela: Wear flame-resistant clothing, heavy-duty gloves, and closed-toe shoes to protect against sparks, molten metal, and electrical shock.
- Fume Ventilation: Plasma cutting produces fumes and gases that can be hazardous. Ensure adequate ventilation or use a fume extractor to remove these from the work area.
- Prevencija požara: Remove all flammable materials from the work area. Have a fire extinguisher readily available. Sparks and hot metal can travel significant distances.
- Radna oblast: Keep the work area clean, dry, and free of clutter. Ensure stable footing.
- Djeca i prolaznici: Keep children and unauthorized personnel away from the cutting area.
3. Sadržaj paketa
Prilikom otvaranja paketa, provjerite da li se nalaze svi sljedeći artikli:
- FC650DL PLUS Plasma Cutter Unit
- Plasma Cutting Torch (AG60)
- Prizemlje Clamp
- Regulator vazdušnog filtra
- Air Hose
- Uputstvo za upotrebu (ovaj dokument)
- Additional 10pcs of Consumables (nozzles, electrodes)

Figure 2: All components included in the FC650DL PLUS package.
4. Podešavanje
Slijedite ove korake za postavljanje plazma rezača:
- Raspakivanje: Pažljivo izvadite sve komponente iz ambalaže. Pregledajte da li ima oštećenja prilikom transporta.
- Air Filter Regulator Installation: Attach the air filter regulator to the designated air inlet port on the back of the plasma cutter. Ensure a tight seal.
- Priključak crijeva za zrak: Connect one end of the air hose to the air filter regulator and the other end to your air compressor. Ensure your air compressor can provide the recommended gas pressure (0.21-0.42Mpa or 30-60 PSI depending on voltage and cutting requirements).
- Priključak plamenika: Connect the plasma cutting torch to the front panel of the machine. Ensure the connections are secure.
- Prizemlje Clamp veza: Spojiti uzemljenje clamp cable to the appropriate terminal on the front panel. Attach the ground clamp securely to the workpiece or a clean, bare metal surface near the cutting area. A good ground connection is crucial for proper operation and safety.
- Priključak za napajanje: Potvrdite unos voltage setting on the machine matches your power supply (120V or 240V). Connect the power cord to a suitable electrical outlet. Ensure the circuit breaker can handle the required amperage (50A for 120V, 30A for 240V).

Slika 3: Gotovoview of the FC650DL PLUS unit and its key features.
5. Uputstvo za upotrebu
Familiarize yourself with the control panel and operating modes before beginning any cutting tasks.
5.1 Uvod u kontrolni panel

Slika 4: Detaljno view kontrolne table.
- 1. Post Air/Pilot Arc/Air Pressure Display: Shows the selected mode and corresponding values.
- 2. Current Display: Digital display showing the cutting amperage.
- 3. svtage Displej: Digital display showing the input voltage.
- 4. Post Air/Pilot Arc/Air Pressure Switch: Toggles between display modes and settings.
- 5. 2T/4T/Air Testing Switch: Selects between 2T (semi-automatic), 4T (automatic), and Air Testing modes.
- 6. Adjustment Knob: Used to adjust cutting current and other parameters.
5.2 Osnovni koraci rada
- Uključeno: Turn on the main power switch located on the back of the unit. The digital display will illuminate.
- Podesite pritisak zraka: Use the Adjustment Knob (6) and the Air Pressure Switch (4) to set the appropriate air pressure. Recommended pressure is 50 PSI for 120V operation and 60 PSI for 240V operation.
- Select Mode (2T/4T): Use the 2T/4T/Air Testing Switch (5) to select your desired cutting mode.
- 2T (Dvostruki dodir): Press and hold the torch trigger to start the arc; release to stop. Suitable for short cuts.
- 4T (Četiri dodira): Press and release the torch trigger to start the arc; press and release again to stop. Ideal for long cuts, reducing hand fatigue.
- Set Cutting Current: Use the Adjustment Knob (6) to set the desired cutting amperage. Refer to the cutting performance chart in Section 8 for guidance.
- Perform Test Cut: Before cutting your actual workpiece, perform a test cut on a scrap piece of similar material to verify settings and technique.
- rezanje: Position the torch nozzle close to the workpiece (non-touch pilot arc allows for a small standoff). Press the torch trigger to initiate the arc and begin cutting. Maintain a steady travel speed for a clean cut.
- Post Air Function: The machine features an adjustable Post Air function (3-15 seconds) to cool the torch head after cutting, which helps prolong consumable life.

Slika 5: Pramples of clean cut and severance cut performance.
6. Održavanje
Redovno održavanje osigurava dugotrajnost i optimalne performanse vašeg plazma rezača.
- Regulator filtera zraka: Regularly check and drain any accumulated moisture from the air filter regulator. Replace the filter element if it appears dirty or clogged.
- Potrošni materijal: Inspect the torch consumables (nozzle, electrode, swirl ring, shield cup) before each use. Replace them when they show signs of wear, such as a widened orifice, pitting, or discoloration, to maintain cut quality.
- Plamenik i kablovi: Inspect the torch body, cables, and ground clamp for any damage, cuts, or loose connections. Repair or replace as necessary.
- čišćenje: Keep the machine's exterior clean and free of dust and debris. Ensure cooling vents are unobstructed. Do not use solvents that could damage plastic components.
- Skladištenje: Plazma rezač čuvajte na suhom i čistom mjestu kada se ne koristi.
7. Otkrivanje problema
Ovaj odjeljak se bavi uobičajenim problemima na koje možete naići. Za probleme koji nisu ovdje navedeni, obratite se korisničkoj podršci.
| Problem | Mogući uzrok | Rješenje |
|---|---|---|
| Nema inicijacije luka | No power, poor ground connection, low air pressure, worn consumables, torch trigger issue. | Provjerite napajanje, osigurajte uzemljenjeamp is secure, verify air pressure, replace consumables, check torch connection. |
| Poor cut quality (rough, dross) | Incorrect cutting speed, wrong amperage, worn consumables, insufficient air pressure, incorrect standoff distance. | Adjust cutting speed, increase/decrease amperage, replace consumables, check air pressure, maintain proper standoff. |
| Machine shuts off during operation | Overheating (thermal overload), input voltage fluctuation, internal fault. | Allow machine to cool down, check power supply stability, contact customer support if problem persists. |
| Curenje zraka | Loose hose connections, damaged O-rings in regulator or torch. | Tighten all air connections, inspect and replace O-rings if damaged. |
8. Specifikacije
| Feature | Detalj |
|---|---|
| Broj modela | FC650DL PLUS |
| Ulazni voltage | 120V/240V Dual Voltage |
| Rated Output Current (120V) | 15-35A |
| Rated Output Current (240V) | 35-65A |
| Clean Cut Thickness (120V, 35A, 50PSI) | 5/8 inča (15.9 mm) |
| Severance Cut Thickness (240V, 60A, 60PSI) | 4/5 inča (20 mm) |
| Frekvencija | 50/60Hz |
| Tehnologija | IGBT inverter |
| Režim pokretanja luka | Pilot luk bez dodira |
| Težina | Otprilike 14.97 funti |
| Dimenzije (D x Š x V) | 15.5 x 10.75 x 8.75 inča (dimenzije pakovanja) |
| Potrošni model | AG60 |

Figure 6: Cutting thickness specifications for 120V and 240V operation.
9. Garancija i podrška
For warranty information, technical support, or to purchase replacement parts and consumables, please refer to the official FLARING webweb-mjesto ili kontaktirajte njihovu službu za korisnike. Sačuvajte račun kao dokaz o kupovini za reklamacije u slučaju garancije.
You can also visit the official FLARING store on Amazon for more products and support: FLARING Amazon Store





