1. Uvod
This manual provides essential instructions for the safe and efficient operation, setup, and maintenance of your Genmitsu 3030-PROVer MAX CNC Router Machine and the compatible 52mm ABS Dust Shoe. Please read this manual thoroughly before using the equipment to ensure proper functionality and safety.
Image 1.1: The Genmitsu 3030-PROVer MAX CNC Router Machine shown with its dedicated offline controller and the accompanying 52mm ABS Dust Shoe.
2. Sigurnosne informacije
Operating CNC machinery requires adherence to strict safety protocols to prevent injury and damage. Always follow these guidelines:
- Zaštita očiju: Uvijek nosite zaštitne naočale ili zaštitne naočale kako biste se zaštitili od letećih krhotina.
- Zaštita sluha: Use ear protection, especially during prolonged operation, as the machine can generate significant noise.
- Zaštita respiratornih organa: When cutting materials that produce dust (e.g., wood, certain plastics), wear a dust mask or respirator. Ensure adequate ventilation.
- Osigurajte radni komad: Uvijek provjerite je li radni komad sigurno pričvršćenamped to the workbed before starting any operation.
- Hitno zaustavljanje: Upoznajte se s lokacijom i radom dugmeta za hitno zaustavljanje.
- Očisti radni prostor: Keep the work area clear of obstructions, loose clothing, jewelry, and long hair.
- Isključivanje struje: Disconnect power before performing any maintenance, adjustments, or tool changes.
- Nadzor: Nikada ne ostavljajte mašinu bez nadzora dok radi.
- Pročitajte uputstva: Understand all instructions and warnings in this manual before operating the machine.
3. Sadržaj paketa
Prilikom raspakivanja provjerite da li su sve komponente prisutne i neoštećene. Ako bilo koji artikl nedostaje ili je oštećen, obratite se korisničkoj podršci.
- Genmitsu 3030-PROVer MAX CNC Router Machine
- Offline Controller
- 52mm ABS Dust Shoe
- Adapter za napajanje
- USB kabel
- Tool Kit (various wrenches, hex keys, etc.)
- Clamps for securing material
- Korisnički priručnik (ovaj dokument)
4. Proizvod je gotovview
The Genmitsu 3030-PROVer MAX is a desktop CNC router designed for precision carving and cutting across various materials. It features robust construction and enhanced control options.
4.1 Key Features of the 3030-PROVer MAX
- Precizno inženjerstvo: Achieves accuracy down to 0.05mm, supported by dual linear guides and ball screws on the X, Y, and Z axes.
- Svestranost materijala: Capable of carving materials such as 2mm thick aluminum, wood, acrylic, carbon fiber, and more.
- Kontrola van mreže: Features a single-knob offline controller for direct machine operation without a computer connection.
- Brza montaža: Designed for a self-assembly process that can be completed in approximately 10 minutes due to its Y-axis notch design.
- Zaštita od prašine: Incorporates a sealed dust-proof design to protect internal components and simplify maintenance.
- Proširivost: Supports a 4th Axis Module for advanced carving capabilities.
Image 4.1: The internal mechanics of the 3030-PROVer MAX, highlighting the ball screws and dual linear guides that contribute to its precision. The image also displays the machine's overall dimensions: 559mm (22.01in) length, 523mm (20.59in) width, and 412mm (16.22in) height, with a working area of 300mm x 300mm x 78mm.
Image 4.2: The offline controller for the 3030-PROVer MAX, featuring an emergency stop button and a central operating knob for intuitive control.
4.2 52mm ABS Dust Shoe
The included dust shoe is designed to maintain a clean work environment by efficiently collecting debris during operation. It is compatible with CNC machines using a 52mm diameter spindle motor.
- Materijal: Constructed from high-quality transparent ABS and aluminum.
- Vidljivost: Transparent design allows for clear observation of the cutting process.
- Sakupljanje prašine: Equipped with nylon brushes to maximize vacuum suction and effectively sweep dust.
- Kompatibilnost: Specifically designed for 52mm diameter spindle motors (common for 300W-500W spindles).
Slika 4.3: Detaljno view of the 52mm ABS Dust Shoe, illustrating its 52mm (2.05") inner diameter for spindle attachment and its transparent body for visibility.
Image 4.4: The 52mm ABS Dust Shoe in operation, demonstrating its effectiveness in containing and removing dust from the carving area.
5. Podešavanje
Follow these steps to set up your Genmitsu 3030-PROVer MAX CNC Router Machine.
5.1 Raspakivanje i pregled
- Pažljivo izvadite sve komponente iz pakovanja.
- Inspect all parts for any signs of shipping damage. Report any damage immediately to your supplier.
- Verify all items listed in the Package Contents section are present.
5.2 Montaža
The 3030-PROVer MAX is designed for straightforward assembly. Refer to the detailed assembly guide provided with your machine for step-by-step instructions. Key aspects include:
- Sklop okvira: Connect the main frame components, utilizing the Y-axis notch design for proper alignment.
- Axis Installation: Install the X, Y, and Z axis components, ensuring smooth movement along the linear guides and ball screws.
- Spindle Mounting: Securely mount the spindle motor.
- Ožičenje: Connect all motor, limit switch, and spindle wiring according to the provided diagrams.
Image 5.1: The Y-axis notch design, which facilitates quick and accurate assembly of the machine's frame.
5.3 Initial Power-Up and Calibration
- Spojite adapter za napajanje na uređaj i odgovarajuću utičnicu.
- Connect the offline controller.
- Perform initial axis homing and calibration as instructed in the detailed assembly guide.
- Test all emergency stop functions.
6. Uputstvo za upotrebu
This section outlines the general steps for operating your CNC machine.
6.1 Priprema vašeg dizajna
- Create your design using CAD (Computer-Aided Design) software.
- Generate G-code from your CAD design using CAM (Computer-Aided Manufacturing) software. Ensure the G-code is compatible with the machine's control system.
6.2 Setting Up the Workpiece
- Place your material securely on the workbed using the provided clamps.
- Install the appropriate cutting tool (end mill, engraving bit, etc.) into the spindle collet.
- Attach the 52mm ABS Dust Shoe to the spindle motor if dust collection is required.
6.3 Operating with the Offline Controller
- Prenesite svoj G-kod file to the offline controller via a USB drive (if applicable).
- Use the offline controller to jog the spindle to the desired starting (zero) position for your workpiece.
- Set the Z-axis zero point using a Z-probe or manual method.
- Odaberite svoj G-kod file from the controller's menu.
- Initiate the carving or cutting process. Monitor the machine closely during operation.
Image 6.1: The 3030-PROVer MAX demonstrating its capability to engrave various materials, including wood, metal, acrylic, and carbon fiber.
7. Održavanje
Regular maintenance ensures the longevity and optimal performance of your Genmitsu 3030-PROVer MAX.
- čišćenje: After each use, clean the work area and machine components. The sealed dust-proof design helps protect the slide and screw assembly, but external cleaning is still necessary.
- podmazivanje: Periodically lubricate the linear guides and ball screws according to the manufacturer's recommendations to ensure smooth movement.
- Inspekcija alata: Regularly inspect cutting tools for wear or damage. Replace dull or broken tools promptly.
- Provjera ožičenja: Povremeno provjeravajte sve električne spojeve na čvrstoću i znakove habanja.
- Dust Shoe Maintenance: Clean the dust shoe and its brushes regularly to maintain effective dust collection.
Image 7.1: The sealed dust-proof design, illustrating how it protects the machine's internal mechanisms from dust and debris, thereby extending component life and reducing maintenance frequency.
8. Otkrivanje problema
Ovaj odjeljak pruža rješenja za uobičajene probleme s kojima se možete susresti.
| Problem | Mogući uzrok | Rješenje |
|---|---|---|
| Mašina se ne uključuje | Power cable disconnected; faulty power supply | Check power connections; test power outlet; contact support if power supply is suspected faulty. |
| Axis movement is erratic or stuck | Debris on linear guides; insufficient lubrication; loose motor connection | Clean guides; apply lubricant; check motor wiring. |
| Vreteno se ne okreće | Spindle power cable disconnected; faulty spindle motor | Check spindle power connection; ensure G-code commands spindle activation; contact support. |
| Loš kvalitet rezanja | Dull cutting tool; incorrect feed rate/speed; loose workpiece | Replace tool; adjust G-code parameters; re-secure workpiece. |
| Dust shoe not collecting effectively | Vacuum hose disconnected; brushes worn; dust shoe improperly seated | Check vacuum connection; replace brushes; ensure dust shoe is securely attached to spindle. |
For issues not covered here, please refer to the comprehensive troubleshooting guide available on the Genmitsu support websajtu ili kontaktirajte korisničku podršku.
9. Specifikacije
| Feature | Specifikacija |
|---|---|
| Model | Genmitsu 3030-PROVer MAX |
| Material (Machine) | Akrilonitril butadien stiren (ABS), aluminij |
| Izvor napajanja | Corded Electric |
| Preciznost | Do 0.05 mm |
| Drive System | Ball Screws and Dual Linear Guides (X, Y, Z Axis) |
| Work Area | 300 mm x 300 mm x 78 mm (približno 11.81 x 11.81 x 3.07 inča) |
| Dust Shoe Compatibility | 52mm Diameter Spindle Motors |
| Dust Shoe Material | Transparent ABS, Aluminum, Nylon Brush |
| Kontrola | Offline Controller with Emergency Stop |
| ASIN | B0D145MB1N |
10. Garancija i podrška
Genmitsu products are designed for reliability and performance. For warranty information, technical support, or service inquiries, please visit the official Genmitsu webweb-mjesto ili kontaktirajte njihovu službu za korisnike. Sačuvajte račun kao dokaz o kupovini za reklamacije u slučaju garancije.
Online resursi: For additional guides, software downloads, and community forums, please visit the Genmitsu support page.
