Ponovno pokretanje RBC6000DL Uputstvo za upotrebu plazma rezača

Uvod

This manual provides detailed instructions for the safe and effective operation of your Reboot RBC6000DL Plasma Cutter. The RBC6000DL is a 60 Amp non-touch pilot arc plasma cutter designed for efficient cutting of various metals with minimal slag. It features dual voltage capability (110/120V or 220/240V) and comes with a consumable set and digital display.

Sigurnosne informacije

UPOZORENJE: Rezanje plazmom uključuje visoku zapreminutage, visoke temperature i intenzivna svjetlost. Nepoštivanje sigurnosnih mjera može dovesti do ozbiljnih povreda ili smrti.

• Zaštita očiju: Always wear appropriate welding helmets with suitable shade numbers to protect your eyes from intense UV/IR radiation.
• Zaštita tijela: Wear flame-resistant clothing, gloves, and protective footwear to prevent burns and electrical shock.
• ventilacija: Ensure adequate ventilation to remove fumes and gases produced during cutting. Work in a well-ventilated area or use fume extraction equipment.
• električna sigurnost: Osigurajte da je mašina pravilno uzemljena. Ne koristite je u vlažnim uslovima. Prije svake upotrebe provjerite kablove i spojeve da li ima oštećenja.
• Prevencija požara: Keep flammable materials away from the cutting area. Have a fire extinguisher readily available. Sparks and molten metal can travel significant distances.
• Komprimirani zrak: Use only clean, dry, oil-free compressed air. Ensure air pressure is within the recommended range for the machine.
• Djeca i prolaznici: Držite djecu i neovlašteno osoblje podalje od radnog područja.

Sadržaj paketa

Provjerite da li se u vašem paketu nalaze sve dolje navedene stavke:

• Reboot RBC6000DL Plasma Cutter Unit
• AG60 Plasma Cutting Torch with Cable
• Prizemlje Clamp sa kablom
• Regulator vazdušnog filtra
• Gas Hose
• 120V to 240V Conversion Line (Adapter)
• Extra 10-piece Consumables Set
• Uputstvo za upotrebu

Product Overview

Kontrole i indikatori na prednjoj ploči

Image: Front panel of the plasma cutter, highlighting the digital current display, power indicator light, over-current (OC) indicator light, and the current adjustment knob.

1. Trenutni prikaz: Shows the selected cutting amperage.
2. Svjetlo napajanja: Svijetli kada je mašina uključena.
3. OC Light (Over-Current): Illuminates if an over-current condition occurs, indicating a potential issue or overload.
4. Current Adjust Knob: Used to set the desired cutting amperage.

AG60 Plasma Cutting Torch Components

Slika: Eksplodirano view diagram of the AG60 plasma cutting torch, showing its main consumable components: the electrode, tip, ceramic nozzle, and spacer block (isolation block).

• Elektroda: Generates the arc.
• Savjet: Focuses the plasma arc.
• Ceramic Nozzle (Protective Case): Directs the plasma stream and protects internal components.
• Spacer Block (Isolation Block): Maintains the correct standoff distance from the workpiece for non-touch cutting.

Uputstva za postavljanje

1. Raspakivanje i pregled: Carefully remove all components from the packaging. Inspect for any shipping damage. Report any damage to the supplier immediately.
2. Priključak za napajanje:

   The RBC6000DL supports dual voltage operation (110/120V or 220/240V). The unit comes with a pre-installed 120V US standard plug. A conversion cord is included for 240V operation.

   • For 120V operation: Connect the pre-installed plug to a dedicated 120V outlet with a recommended 50A circuit breaker.
   • For 240V operation: Use the provided conversion line to connect the unit to a 240V outlet with a recommended 30A circuit breaker.

   WARNING: Ensure the correct voltage and circuit breaker capacity are used to prevent electrical hazards and damage to the machine.

3. Priključak kompresora zraka:

   Connect your air compressor to the air filter regulator on the back of the plasma cutter. The unit features pre-installed air quick couplings for easy assembly. Ensure the air hose is securely connected and free from kinks.

   • The air filter regulator helps ensure clean, dry, oil-free air, which is crucial for plasma cutter performance and consumable lifespan.
   • Recommended air pressure settings vary with amperage. Refer to the specifications table for guidance.
4. Baklja i uzemljenje Clamp veza:
   • Connect the AG60 plasma cutting torch cable to the designated port on the front panel.
   • Spojiti uzemljenje clamp cable to the ground terminal on the front panel. Securely attach the ground clamp na radni komad ili radni stol, osiguravajući dobar električni kontakt.
5. Consumable Installation: Ensure the correct electrode, tip, ceramic nozzle, and spacer block are properly installed in the AG60 torch head. Refer to the "AG60 Plasma Cutting Torch Components" section for a visual guide.

Uputstvo za upotrebu

1. Priprema:
   • Wear all necessary personal protective equipment (PPE), including a welding helmet, gloves, and flame-resistant clothing.
   • Clear the work area of any flammable materials.
   • Ensure the workpiece is clean and properly grounded.
2. Uključeno: Turn on the main power switch on the plasma cutter. The power light on the front panel should illuminate, and the digital display will show the current amperage postavka.
3. Set Amperage and Air Pressure:
   • Adjust the current adjust knob to the desired ampvarira na osnovu debljine i vrste materijala.
   • Adjust the air filter regulator to the recommended air pressure for your selected amperage.

   The RBC6000DL offers powerful cutting capabilities:

   • Under 240V: 10-60A DC output, 5/8" ideal clean cut, 3/4" max severance cut.
   • Under 120V: 10-35A DC output, 3/8" ideal clean cut, 1/2" max severance cut.
4. Non-Touch Pilot Arc Operation:

   The non-touch pilot arc feature allows cutting without direct contact between the torch tip and the metal. This improves cutting quality and extends consumable lifespan, especially on rough, painted, or rusty surfaces.

   • Position the torch tip approximately 1/8" to 1/4" (3-6mm) above the workpiece.
   • Press the torch trigger. The pilot arc will initiate, followed by the main cutting arc.
   • Maintain a consistent standoff distance and travel speed for optimal cut quality.
5. Tehnika rezanja:
   • Start cutting at the edge of the material or pre-drill a pilot hole for internal cuts.
   • Move the torch smoothly and steadily along the desired cut line. Observe the molten metal exiting the bottom of the cut (dross) to ensure full penetration.
   • Adjust travel speed as needed. Too fast a speed can result in an incomplete cut, while too slow a speed can cause excessive dross and wider kerf.
6. Završna obrada: Release the torch trigger to stop cutting. Allow the machine to cool down if operating for extended periods.

Applicable Cutting Materials

Image: Visual representation of different metal types suitable for cutting with the Reboot RBC6000DL plasma cutter.

The Reboot RBC6000DL is suitable for cutting a variety of conductive metals, including:

• nerđajući čelik
• Mild Steel
• Carbon Steel
• Lakirani metal
• Aluminijumska legura
• Copper Metal

Održavanje

Redovno održavanje osigurava dugotrajnost i optimalne performanse vašeg plazma rezača.

1. Consumable Inspection and Replacement:
   • Regularly inspect the torch electrode, tip, and ceramic nozzle for wear. Worn consumables will negatively affect cut quality and performance.
   • Replace consumables as needed. The unit includes an extra 10-piece consumable set.
2. Regulator filtera zraka:
   • Periodically check the water trap on the air filter regulator and drain any accumulated moisture.
   • Ensure the air filter element is clean. Replace if heavily contaminated.
3. čišćenje:
   • Keep the plasma cutter unit clean and free of dust and metal particles. Use compressed air to blow out internal components if necessary, ensuring the machine is unplugged first.
   • Clean the torch body and cables.
4. Inspekcija kablova: Regularly inspect all power and torch cables for cuts, abrasions, or damage. Replace damaged cables immediately to prevent electrical hazards.

Rješavanje problema

This section addresses common issues you might encounter with your plasma cutter.

Specifikacije

Garancija i podrška

For warranty information and technical support, please refer to the documentation included with your product or contact Reboot customer service directly. Details regarding specific warranty periods and claim procedures are typically provided by the manufacturer or authorized seller.

For general inquiries or to find contact information, you may visit the Ponovo pokrenite trgovinu na Amazonu.