1. Uvod
This manual provides essential information for the safe and effective operation, setup, maintenance, and troubleshooting of your Total Tools Inverter Digital Welding Machine 160 Ampere, Model TW21602. Please read this manual thoroughly before using the machine to ensure proper function and safety.
2. Sigurnosne informacije
UPOZORENJE: Zavarivanje može biti opasno. Uvijek slijedite sigurnosne mjere kako biste spriječili ozbiljne ozljede ili smrt.
- Električni šok: Can kill. Do not touch live electrical parts. Wear dry insulating gloves and protective clothing.
- Isparenja i gasovi: Može biti opasno po vaše zdravlje. Držite glavu dalje od isparenja. Koristite ventilaciju ili ispuh za uklanjanje isparenja iz zone disanja.
- lučni zraci: Can injure eyes and burn skin. Wear a welding helmet with a proper shade of filter plate to protect your face and eyes. Wear appropriate protective clothing.
- Požar i eksplozija: Varnice zavarivanja mogu uzrokovati požar ili eksploziju. Držite zapaljive materijale dalje od područja zavarivanja. Imajte aparat za gašenje požara u blizini.
- Vrući dijelovi: Može izazvati teške opekotine. Sačekajte da se oprema ohladi prije dodirivanja.
- Uvijek provjerite da li je mašina pravilno uzemljena.
- Isključite napajanje prije servisiranja.
3. Proizvod je gotovview i komponente
The Total Tools Inverter Digital Welding Machine TW21602 is a compact and efficient 160 Ampere inverter welding machine designed for various welding tasks. It features IGBT inverter technology for stable arc performance.
3.1 Prednja ploča

- Digitalni prikaz: Shows current welding amperage.
- Amperage Adjustment Knob: Used to set the desired welding current (160 Ampere maximum).
- Positive Output Terminal (+): Connects to the electrode holder cable.
- Negative Output Terminal (-): Connects to the work clamp kabl.
- Svjetlo indikatora napajanja: Svijetli kada je mašina uključena.
- Overload/Overheat Indicator Light: Illuminates if the machine is overloaded or overheated, indicating a need to cool down.
3.2 Zadnja ploča

- Power Input Cable: Connects the machine to the main power supply (Corded Electric).
- Main Power Switch (ON/OFF): Kontrolira napajanje uređaja.
- ventilator za hlađenje: Provides necessary airflow to prevent overheating.
3.3 Control Panel Close-up

This close-up provides a clearer view of the digital display and the amperage adjustment knob, which are central to controlling the welding process.
4. Upute za postavljanje
- Raspakivanje: Carefully remove the welding machine and all accessories from the packaging. Inspect for any damage.
- plasman: Place the machine on a stable, level surface in a well-ventilated area, away from flammable materials. Ensure adequate space around the cooling fan.
- Priključak za napajanje:
- Ensure the main power switch on the machine is in the "OFF" position.
- Connect the power input cable to a suitable grounded power outlet. The machine operates on corded electric power.
- Kablovske veze:
- Spojite kabel držača elektrode na pozitivni (+) izlazni terminal.
- Povežite posao clamp kabel na negativni (-) izlazni terminal.
- Uvjerite se da su svi spojevi čvrsti i sigurni.
- Instalacija elektrode: Umetnite odgovarajuću elektrodu za zavarivanje u držač elektrode.
- Rad Clamp Prilog: Securely attach the work clamp na radni komad, osiguravajući dobar električni kontakt.
5. Uputstvo za upotrebu
- Uključeno: Turn the main power switch to the "ON" position. The power indicator light should illuminate.
- Set Amperage: Koristite amperage adjustment knob to set the desired welding current. Refer to electrode manufacturer specifications for recommended settings. The digital display will show the selected amperage.
- Sigurnosna oprema: Always wear appropriate personal protective equipment (PPE), including a welding helmet, gloves, and protective clothing, before striking an arc.
- zavarivanje:
- Bring the electrode into contact with the workpiece to strike an arc.
- Održavajte konzistentnu dužinu luka i brzinu zavarivanja za optimalnu kvalitetu zavara.
- If the overload/overheat indicator light illuminates, stop welding and allow the machine to cool down.
- Iskljuciti: After welding, turn the main power switch to the "OFF" position.
- Cool Down: Allow the machine to cool down before disconnecting cables or storing.
6. Održavanje
Redovno održavanje osigurava dugotrajnost i siguran rad vašeg aparata za zavarivanje.
- čišćenje: Periodically clean the machine's exterior with a dry cloth. Ensure the cooling fan vents are free from dust and debris. Use compressed air to gently clear internal dust if necessary, ensuring the machine is unplugged.
- Inspekcija kablova: Regularly inspect welding cables, electrode holder, and work clamp for damage, fraying, or loose connections. Replace damaged components immediately.
- Skladištenje: Store the machine in a dry, clean environment, protected from dust and moisture.
- Profesionalna usluga: For internal repairs or complex issues, contact qualified service personnel.
7. Otkrivanje problema
| Problem | Mogući uzrok | Rješenje |
|---|---|---|
| Mašina se ne uključuje. | No power supply; main switch off; faulty power cable. | Check power outlet; ensure main switch is ON; inspect power cable for damage. |
| Nema luka ili slab luk. | Netačno amperage setting; poor cable connections; faulty electrode; poor work clamp kontakt. | Podesite amperage; check all cable connections; replace electrode; ensure good work clamp kontakt. |
| Overload/Overheat indicator light is on. | Machine is overheated due to prolonged use or insufficient ventilation. | Stop welding, allow the machine to cool down in a well-ventilated area. Do not block cooling vents. |
| Loš kvalitet zavara. | Netačno amperage; improper electrode; incorrect technique; dirty workpiece. | Podesite amperage; use correct electrode for material; refine welding technique; clean workpiece thoroughly. |
8. Specifikacije
The following are the technical specifications for the Total Tools Inverter Digital Welding Machine TW21602:
- Broj modela: TW21602
- Vrsta: Welding & Soldering Machine
- Izvor napajanja: Corded Electric
- Amperage: 160 Ampere (Maximum)
- tehnologija: IGBT inverter
- Težina artikla: 4.2 kilograma
- Dimenzije paketa: 32.2 x 27.4 x 14.4 cm
- Proizvođač: Ukupno
- Zemlja porijekla: Kina

9. Garancija i podrška
For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact Total Tools customer service. Keep your purchase receipt as proof of purchase.
For general inquiries or to find more information about Total Tools products, visit the official Total Tools webstranicu ili kontaktirajte svog lokalnog distributera.





