Reboot MIG2500

Reboot Multi-procesni 6-u-1 MIG aparat za zavarivanje 250Amp (MIG2500) Korisnički priručnik

Model: MIG2500 / RBM2500 TIG

1. Uvod

This manual provides essential information for the safe and effective operation, setup, and maintenance of your Reboot Multi-process 6-in-1 MIG Welder 250Amp (MIG2500). Please read this manual thoroughly before using the welding machine to ensure proper functionality and to prevent injury or damage.

The Reboot MIG2500 is a versatile welding machine designed for various welding processes, including Gas MIG (GMAW), Gasless Flux Core MIG (FCAW), Stick (MMA), Lift TIG, Spot Welding, and optional Spool Gun welding for aluminum.

2. Sigurnosne informacije

UPOZORENJE: Zavarivanje može biti opasno. Uvijek slijedite sigurnosne mjere kako biste spriječili ozbiljne ozljede ili smrt.

  • Električni udar može ubiti: Do not touch live electrical parts. Wear dry welding gloves and protective clothing. Ensure the welding machine is properly grounded.
  • Fumes and Gases Can Be Hazardous: Keep your head out of the fumes. Use enough ventilation or exhaust at the arc to keep fumes and gases away from the breathing zone.
  • Lukovi mogu opeći oči i kožu: Wear a welding helmet with a proper shade of filter to protect your face and eyes. Wear appropriate protective clothing to protect your skin.
  • Opasnost od požara i eksplozije: Uklonite sve zapaljive materijale iz područja zavarivanja. Imajte aparat za gašenje požara u blizini.
  • Vrući dijelovi mogu uzrokovati teške opekotine: Allow equipment to cool before touching. Wear heavy, insulated welding gloves.
  • Magnetna polja: Pacemaker wearers should consult their doctor before operating.
  • Always ensure the machine is turned off and unplugged before performing any maintenance or adjustments.

3. Proizvod je gotovview

Ključne karakteristike

  • 6-u-1 višeprocesno zavarivanje: Supports Gas MIG (GMAW), Gasless Flux Core MIG (FCAW), Stick (MMA), Lift TIG, Spot Welding, and optional Spool Gun for aluminum.
  • Synergic & Manual MIG Control: Digital control with automatic recommended current and wire feed speed settings, adjustable to user habits.
  • Veliki LED ekran: Provides clear and accurate data display for easy reading.
  • Napredne funkcije: Includes inductance adjustment, fast/slow wire feed adjustment, pre-flow/post-flow, and 2T/4T welding modes.
  • Mogućnost zavarivanja aluminija: Can weld aluminum using a Teflon liner in the MIG gun or an optional spool gun.
Reboot MIG2500 Multi-process Welder with included accessories
Figure 3.1: Reboot MIG2500 Multi-process Welder and included accessories.
Diagram illustrating the 6-in-1 welding functions of the Reboot MIG2500
Slika 3.2: Gotovoview of the 6-in-1 welding functions: Gas MIG, MMA, Flux Core MIG, Spot Welding, Lift TIG, and Spool Gun.
Image showing the Reboot MIG2500 welder in use and various suitable welding materials
Figure 3.3: The MIG2500 welder is suitable for welding carbon steel, stainless steel, iron, and various alloys.

4. Podešavanje

4.1 Priključak za napajanje

Connect the welding machine to a 230V power supply. Ensure the power outlet is properly grounded and can handle the machine's maximum current draw (250Amp).

4.2 Instalacija žice

The MIG2500 supports 1KG/5KG welding wire spools. Follow these steps to install the wire:

  1. Otvorite odjeljak za kalem žice.
  2. Place the welding wire spool onto the spindle.
  3. Thread the wire through the wire pressing wheel and into the automatic wire feed mechanism.
  4. Ensure the wire feeding wheel is correctly tensioned for the wire diameter.
Diagram showing the wire feed structure with welding wire, pressing wheel, automatic feed, and feeding wheel
Figure 4.1: Wire Feed Structure. 1. Welding Wire, 2. Wire Pressing Wheel, 3. Automatic Wire Feed, 4. Wire Feeding Wheel.

4.3 Priključak na plin (za plin MIG)

For Gas MIG welding, connect your shielding gas cylinder (e.g., Argon, CO2, or Argon/CO2 mix) to the gas inlet on the rear of the machine using a regulator and gas hose. Ensure all connections are secure and leak-free.

4.4 Aluminum Welding Setup

The MIG2500 offers two methods for welding aluminum:

  • Teflonska obloga: Install the included Teflon liner into your MIG 15AK torch. This helps prevent soft aluminum wire from kinking.
  • Spool Gun (Optional): For optimal aluminum welding, a spool gun (not included) can be connected to the machine. This provides a direct, short path for the aluminum wire, reducing feeding issues.
Diagram illustrating two ways to weld aluminum: using a Teflon liner or an optional spool gun
Figure 4.2: Two methods for aluminum welding: Teflon liner (included) or optional spool gun.

4.5 Adapter Wire Compatibility

The machine is compatible with various wire types and sizes:

  • Solid Wire: .023" / .030" / .035"
  • Flux Core Wire: .030" / .035" / .040"
  • Aluminum Wire: .040"
  • Copper Wire: .040"
Diagram showing different types of welding wire spools: solid, flux core, aluminum, and copper wire
Figure 4.3: Compatible welding wire types and sizes.

5. Uputstvo za upotrebu

5.1 Kontrolna tabla prekoview

The MIG2500 features a large LED display and intuitive controls for selecting welding modes and adjusting parameters.

Detailed diagram of the control panel buttons and display on the Reboot MIG2500 welder
Figure 5.1: Control Panel Introduction. Key areas include: A. Large LED digital screen display, B. Weld mode selection button, C. Current and wire feed speed adjust knob, D. Voltage adjust knob, E. Material and gas selection button, F. Welding wire diameter selection button, G. Function selection in MIG mode (G1. Inductance adjustment, G2. Slow wire feeding adjustment), H. 2T/4T/SPOT weld.

5.2 Načini zavarivanja

Select the desired welding mode using the control panel. Each mode has specific settings and applications.

Diagram showing various welding modes and their typical setups for the Reboot MIG2500
Figure 5.2: A variety of welding modes available: Stick/MMA, MIG Flux Cored (FCAW), MIG Gas (GMAW), Lift TIG, Spot Welding, and Spool Gun Welding.
  • MIG (Gas/Gasless Flux Core):
    Select MIG mode. Choose between Synergic (automatic parameter matching based on wire diameter and material/gas) or Manual mode. Adjust current/wire feed speed and voltage as needed. Use 2T for standard trigger operation or 4T for continuous welding without holding the trigger.
  • Stick / MMA:
    Select MMA mode. Connect the electrode holder and ground clamp. Adjust the current according to the electrode type and size.
  • Lift TIG:
    Select TIG mode. Connect the TIG torch and ground clamp. Ensure a shielding gas (e.g., Argon) is connected. Initiate the arc by gently touching the tungsten electrode to the workpiece and lifting it slightly.
  • Tačkasto zavarivanje:
    Select SPOT mode. This function is suitable for welding automobile body and carriage repairs.
  • Spool Gun (Optional):
    If using an optional spool gun for aluminum welding, select the appropriate MIG mode and ensure the spool gun is connected. It is recommended to use Manual MIG mode with a spool gun.
Image showing a person performing Lift TIG welding with the Reboot MIG2500
Slika 5.3: Prample of Lift TIG welding in progress.
Image showing a welder performing powerful Gas MIG or Flux Core MIG welding
Figure 5.4: Demonstrating powerful Gas MIG or Flux Core MIG welding capabilities.

6. Održavanje

Redovno održavanje osigurava dugotrajnost i optimalne performanse vašeg aparata za zavarivanje.

  • čišćenje: Periodically clean the machine's exterior with a dry cloth. Use compressed air to clear dust from internal components, ensuring the machine is unplugged first.
  • Mehanizam za dovod žice: Inspect the wire feed rollers and liner for wear or debris. Clean or replace as necessary to ensure smooth wire feeding.
  • Potrošni materijal: Regularly check and replace MIG nozzles, contact tips, TIG collets, and electrodes as they wear out.
  • Kablovi i priključci: Inspect all welding cables, power cords, and gas hoses for damage. Replace any damaged components immediately.
  • ventilacija: Ensure the cooling fan and ventilation openings are clear of obstructions to prevent overheating.

7. Otkrivanje problema

Ovaj odjeljak se bavi uobičajenim problemima na koje možete naići tokom rada.

ProblemMogući uzrokRješenje
No arc / Poor arc startingImproper grounding, incorrect settings, worn consumables, power issue.Provjerite uzemljenje clamp connection. Verify welding parameters. Replace contact tip/electrode. Ensure power supply is stable.
Wire feeding issues (kinking, irregular feed)Incorrect tension on wire feed rollers, clogged liner, wrong size contact tip, damaged wire.Adjust wire feed tension. Clean or replace liner. Use correct contact tip for wire size. Inspect wire for damage.
Overheating / Machine shuts downExceeding duty cycle, blocked ventilation, internal fault.Allow machine to cool down. Ensure ventilation openings are clear. If persistent, contact support.
Porosity in weldInsufficient shielding gas, contaminated workpiece, incorrect gas flow, draft in welding area.Check gas cylinder level and connections. Clean workpiece thoroughly. Adjust gas flow rate. Shield welding area from drafts.

8. Specifikacije

FeatureDetalj
ModelMIG2500 (RBM2500 TIG)
Ulazni voltage230V
Max AmpDob250 Amp
Procesi zavarivanjaGas MIG (GMAW), Gasless Flux Core MIG (FCAW), Stick (MMA), Lift TIG, Spot Welding, Spool Gun (optional)
Kompatibilnost žiceSolid Wire: .023"/.030"/.035"; Flux Core Wire: .030"/.035"/.040"; Aluminum Wire: .040"; Copper Wire: .040"
Veličina kalema žice1KG / 5KG
Dimenzije (D x Š x V)43 x 18.5 x 30 cm (16.9 x 7.3 x 11.8 inča)
Težina13 kg (28.7 lbs)
Vrsta napajanjaElectric with wire
Image showing the dimensions of the Reboot MIG2500 welder and included accessories, highlighting a 1-year warranty
Figure 8.1: Product dimensions and included accessories, also indicating a 1-year warranty.

9. Garancija i podrška

9.1 Garancija

The Reboot MIG2500 welding machine comes with a 1-godišnja garancija od datuma kupovine. Ova garancija pokriva proizvodne nedostatke i osigurava pouzdan rad pri normalnoj upotrebi. Molimo sačuvajte dokaz o kupovini za reklamacije u slučaju garancije.

9.2 Korisnička podrška

For any questions, technical assistance, or support regarding your Reboot welding machine, please contact Reboot customer service. Timely support is available to assist with setup, operation, troubleshooting, and parts inquiries.

Refer to the contact information provided with your product packaging or visit the official Reboot webstranica za detalje o podršci.

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