WilTec 62534

WilTec Manual Bench Tube Bender Instruction Manual

Model: 62534

1. Uvod

Thank you for choosing the WilTec Manual Bench Tube Bender. This tool is designed for precise and efficient bending of various pipe materials. Please read this manual thoroughly before operation to ensure safe and correct use, and to achieve optimal results.

This manual provides essential information on product components, setup, operation, maintenance, and troubleshooting. Keep this manual for future reference.

2. Sigurnosna uputstva

  • Always wear appropriate personal protective equipment (PPE), including safety glasses and gloves, during operation.
  • Ensure the tube bender is securely mounted or placed on a stable surface before use.
  • Do not exceed the maximum bending capacity or pipe diameter specified for this tool.
  • Inspect the tool and dies for any damage or wear before each use. Do not use if damaged.
  • Keep hands and fingers clear of moving parts during the bending process.
  • Store the tool and accessories in the provided case in a dry, secure place, out of reach of children.
  • This tool is intended for bending soft copper, aluminum, and plastic pipes. Do not attempt to bend hardened steel or other unsuitable materials.

3. Sadržaj paketa

The WilTec Manual Bench Tube Bender package includes:

  • 1x Manual Tube Bender Unit
  • Multiple Bending Dies (for 14mm, 16mm, 17mm, 20mm, 25mm, 32mm pipes)
  • 1x Robust Plastic Storage Case

4. Komponente proizvoda

Familiarize yourself with the main components of the tube bender:

Diagram showing the components of the WilTec Manual Bench Tube Bender, including the fixing bar, pin axis, bending piece, push bar, manual lever, handle, butterfly nut, and extension spring.

Slika 4.1: Labeled components of the WilTec Manual Bench Tube Bender. Key parts include the fixing bar, pin axis, bending piece, push bar, manual lever, handle, butterfly nut, and extension spring.

  • Fixing Bar: Holds the pipe securely during bending.
  • Pin Axis: Connects the fixing bar to the main unit.
  • Bending Piece (Die): The interchangeable part that forms the bend.
  • Push Bar: Applies pressure to the bending piece.
  • ručna poluga: Used to actuate the bending mechanism.
  • ručka: Provides grip for operation.
  • Butterfly Nut: Secures the fixing bar.
  • Extension Spring: Assists in the mechanism's return.

5. Podešavanje

The tube bender is designed for quick and easy assembly. Follow these steps to prepare the tool for use:

Three-step diagram showing how to assemble the WilTec Manual Bench Tube Bender. Step 1: Place the rail and the pressing piece. Step 2: Actuate the lever to bring the pressing piece to the correct position. Step 3: Place the tube between the rail and the pressing piece.

Slika 5.1: Assembly steps for the WilTec Manual Bench Tube Bender.

  1. Korak 1: Select the appropriate bending die (bending piece) for your pipe diameter. Insert the die into the main unit.
  2. Korak 2: Attach the fixing bar (rail) to the main unit using the pin axes and secure it with the butterfly nuts. Ensure it is firmly in place.
  3. Korak 3: Actuate the manual lever to bring the bending piece to the initial position, ready to receive the pipe.

6. Uputstvo za upotrebu

This manual tube bender allows for precise bends up to 90 degrees. It is suitable for soft copper, aluminum, and plastic pipes ranging from 14mm to 32mm in diameter.

Image showing the WilTec Manual Bench Tube Bender in action, bending a pipe to a 90-degree angle. An arrow indicates the direction of bending, and a circular icon illustrates the range of motion for angle adjustment.

Slika 6.1: Demonstrating the 90-degree bending capability.

  1. Pripremite cijev: Ensure the pipe is clean and free of debris. Mark the desired bending point on the pipe.
  2. Umetnite cijev: Place the pipe between the selected bending die and the fixing bar. Align the marked bending point with the center of the bending die.
  3. Initiate Bend: Firmly grip the handle and slowly actuate the manual lever. The ratchet mechanism will engage, gradually bending the pipe.
  4. Monitor Bend Angle: Continuously observe the pipe's angle as you apply pressure. Stop when the desired angle is achieved (up to 90 degrees).
  5. Release Pipe: Once the bend is complete, release the pressure on the lever. Carefully remove the bent pipe from the tool.

6.1. Selecting Bending Dies

The tool comes with various bending dies to accommodate different pipe diameters. Always use the correct die for your pipe size to prevent damage to the pipe or the tool.

Diagram showing various bending dies for the WilTec Manual Bench Tube Bender, labeled with their respective diameters (14mm, 16mm, 17mm, 20mm, 25mm, 32mm) and corresponding bending radii (95mm, 110mm, 120mm, 135mm, 170mm, 185mm).

Slika 6.2: Available bending dies with corresponding pipe diameters and bending radii.

Table 6.1: Bending Die Specifications
Pipe DiameterApproximate Bending Radius
14 mm95 mm
16 mm110 mm
17 mm120 mm
20 mm135 mm
25 mm170 mm
32 mm185 mm

7. Održavanje

Regular maintenance ensures the longevity and optimal performance of your tube bender.

  • čišćenje: After each use, wipe down the tool and dies with a clean, dry cloth to remove any dust or residue.
  • podmazivanje: Periodically apply a light machine oil to the moving parts, such as the ratchet mechanism and pin axes, to ensure smooth operation.
  • inspekcija: Regularly check all components for signs of wear, damage, or loose fasteners. Tighten any loose screws or nuts. Replace worn or damaged dies immediately.
  • Skladištenje: Store the tube bender and all accessories in its robust plastic case in a dry, cool environment to prevent rust and damage.

8. Otkrivanje problema

If you encounter issues during operation, refer to the following troubleshooting guide:

Tablica 8.1: Vodič za rješavanje problema
ProblemMogući uzrokRješenje
Pipe deforms or kinks during bending.Incorrect die size; pipe material too hard; bending too fast.Ensure correct die for pipe diameter. Verify pipe material is suitable. Bend slowly and steadily.
Bending mechanism is stiff or difficult to operate.Lack of lubrication; dirt or debris in mechanism.Očistite i podmažite sve pokretne dijelove.
Pipe slips during bending.Pipe not securely placed; fixing bar loose.Ensure pipe is firmly seated. Tighten butterfly nuts on fixing bar.
Inconsistent bend angle.Improper alignment; uneven pressure.Ensure pipe is correctly aligned with the die. Apply consistent pressure on the lever.

If the problem persists after attempting these solutions, please contact WilTec customer support.

9. Specifikacije

Refer to the following technical specifications for the WilTec Manual Bench Tube Bender:

Diagram showing the dimensions of the WilTec Manual Bench Tube Bender. The tool measures approximately 330 mm in length, 270 mm in width, and 140 mm in height.

Slika 9.1: Dimensions of the WilTec Manual Bench Tube Bender.

Tabela 9.1: Specifikacije proizvoda
FeatureDetalj
ProizvođačWilTec
Broj modela62534
Opseg prečnika cevi14 mm do 32 mm
Maksimalni ugao savijanja90°
Kompatibilni materijaliSoft Copper, Aluminum, Plastic (including coated tubes)
Težina artikla3.32 kilograma
Dimenzije paketa44.2 x 33.6 x 11 cm
Zemlja porijeklaKina

10. Informacije o garanciji

WilTec products are manufactured to high-quality standards and are subject to strict quality controls. This product comes with a standard manufacturer's warranty against defects in materials and workmanship under normal use. The warranty period typically begins from the date of purchase. Please retain your proof of purchase for any warranty claims.

For specific warranty terms and conditions, or to initiate a warranty claim, please refer to the documentation included with your purchase or visit the official WilTec website.

11. Podrška

For technical assistance, spare parts, or any questions regarding the operation or maintenance of your WilTec Manual Bench Tube Bender, please contact WilTec customer support.

  • Online podrška: Visit the official WilTec website for FAQs, product information, and contact forms.
  • Podrška putem e-pošte: Refer to your product packaging or the WilTec webweb-stranicu za odgovarajuću adresu e-pošte korisničke službe.
  • Telefonska podrška: Contact numbers for customer service can be found on the official WilTec website.

Prilikom kontaktiranja podrške, pripremite broj modela vašeg proizvoda (62534) i dokaz o kupovini.

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