AUTONICS TC4S-12R

Autonics TC4S-12R Uputstvo za upotrebu regulatora temperature

Model: TC4S-12R

1. Uvod

This manual provides essential information for the safe and efficient operation of the Autonics TC4S-12R Temperature Controller. The TC4S-12R is a 1/16 DIN single display 4-digit PID controller designed for precise temperature regulation in various industrial applications. It features both relay and SSR outputs, along with one alarm output, and operates on 24-48 VDC or 24 VAC power input.

Please read this manual thoroughly before installation and operation to ensure correct usage and to prevent potential hazards or product damage. Keep this manual in an easily accessible location for future reference.

2. Sigurnosne mjere

Observe all safety precautions to ensure safe and proper operation. Failure to follow these instructions may result in injury or product damage.

  • Ensure power is disconnected before wiring or maintenance.
  • Nemojte rastavljati niti modificirati jedinicu.
  • Install the unit in an environment free from excessive vibration, dust, corrosive gases, and direct sunlight.
  • Koristite navedeni izvor napajanja voltage.
  • Connect the input and output terminals correctly according to the wiring diagrams.
  • Avoid touching the terminals while power is applied.
  • This unit is not intended for use in applications where human life is at risk.

3. Značajke proizvoda

The Autonics TC4S-12R offers a range of features for precise temperature control:

  • Kompaktan dizajn: 1/16 DIN size for space-saving installation.
  • Pojedinačni ekran: Clear 4-digit LED display for process value (PV).
  • PID kontrola: Advanced PID auto-tuning function for stable and accurate temperature control.
  • Višestruki izlazi: Equipped with both relay output and SSR drive output.
  • Funkcija alarma: Includes one alarm output for process monitoring.
  • Univerzalni ulaz: Supports various thermocouple and RTD inputs.
  • Široko napajanje: Operates on 24-48 VDC or 24 VAC.
Autonics TC4S-12R Temperature Controller front view

Slika 1: Front view of the Autonics TC4S-12R Temperature Controller. The image shows the compact 1/16 DIN unit with a large red 4-digit LED display, indicating process value. Below the main display, smaller indicators for SV (Set Value), °F, °C, AL1 (Alarm 1), AL2 (Alarm 2), and OUT (Output) are visible. Control buttons labeled 'MODE', left arrow, down arrow, and up arrow are located at the bottom. The Autonics logo is printed at the bottom right.

4. Instalacija

4.1 Montaža

  1. Prepare a panel cutout of 45x45 mm (1/16 DIN standard).
  2. Insert the TC4S-12R unit into the panel cutout from the front.
  3. Attach the mounting bracket to the rear of the unit and push it forward until it securely holds the controller in place against the panel.
  4. Ensure sufficient space around the unit for proper ventilation and wiring.

4.2 Razmatranja životne sredine

  • Radna temperatura: -10 ° C do 50 ° C (14 ° F do 122 ° F).
  • Radna vlažnost: 35% do 85% RH (bez kondenzacije).
  • Avoid locations with direct sunlight, radiant heat, or severe temperature changes.
  • Avoid locations with strong magnetic fields or electrical noise.

5. Ožičenje

Ensure all power is OFF before performing any wiring. Incorrect wiring can cause damage to the unit or connected equipment.

5.1 Terminal Layout

Refer to the diagram on the side of the unit for specific terminal assignments. General connections are as follows:

  • Napajanje: Connect 24-48 VDC or 24 VAC to the designated power terminals.
  • Ulaz senzora: Connect your thermocouple or RTD sensor to the input terminals. Ensure correct polarity for thermocouples.
  • Control Output (Relay): Connect the load to the relay output terminals.
  • Control Output (SSR): Connect the Solid State Relay (SSR) to the SSR drive output terminals. Observe polarity.
  • Izlaz alarma: Connect the alarm device to the alarm output terminals.

Napomena: Use appropriate wire gauges for all connections. Shielded cables are recommended for sensor inputs to minimize noise interference.

6. Podešavanje i konfiguracija

The TC4S-12R features a user-friendly interface for parameter setting.

6.1 Početno napajanje

  1. Nakon završetka svih instalacija, priključite napajanje na uređaj.
  2. The display will show the current process value (PV).

6.2 Parameter Setting Mode

  • Pritisnite MODE button to enter the parameter setting mode.
  • Koristite Up () i Dole () arrow buttons to adjust parameter values.
  • Koristite Strelica lijevo («) button to move between digits when setting numerical values.
  • Pritisnite MODE again to save the setting and move to the next parameter.
  • To exit the parameter setting mode, cycle through all parameters or hold the MODE dugme na nekoliko sekundi.

6.3 Key Parameters

  • SV (Postavljena vrijednost): The desired temperature setpoint.
  • Tip unosa: Select the type of sensor connected (e.g., K-type thermocouple, Pt100 RTD).
  • Način kontrole: PID control is the primary mode. Auto-tuning can be initiated from here.
  • Vrsta alarma: Configure the alarm function (e.g., high limit, low limit, deviation).
  • Vrsta izlaza: Confirm the configured output (Relay or SSR).

Refer to the detailed parameter list in the full product manual for advanced settings and their descriptions.

7. Uputstvo za upotrebu

Once configured, the TC4S-12R operates automatically to maintain the set temperature.

7.1 Monitoring

  • The main display continuously shows the current process value (PV).
  • The OUT indicator illuminates when the control output is active.
  • The AL1 indicator illuminates when the alarm condition is met.

7.2 Adjusting Set Value (SV)

  • U normalnom režimu rada, pritisnite dugme Up () ili Dole () arrow buttons to directly adjust the Set Value (SV).
  • The display will briefly show "SV" and the new set value.
  • The controller will automatically begin to regulate the temperature to the new SV.

8. Održavanje

Regular maintenance ensures optimal performance and longevity of the unit.

  • čišćenje: Obrišite ekran i casinObrišite mekom, suhom krpom. Ne koristite abrazivna sredstva za čišćenje ili rastvarače.
  • inspekcija: Povremeno provjeravajte spojeve ožičenja da li imaju labavosti ili oštećenja.
  • Okruženje: Ensure the operating environment remains within specified conditions (temperature, humidity, dust).

Oprez: Disconnect power before any cleaning or inspection that involves touching internal components or wiring.

9. Otkrivanje problema

This section addresses common issues you might encounter with the TC4S-12R.

ProblemMogući uzrokRješenje
Nema prikaza/Nema napajanjaIncorrect power wiring, no power supply, fuse blown.Provjerite priključke za napajanje i jačinu zvukatage. Verify power supply.
PV display error (e.g., "HHHH", "LLLL")Sensor disconnected, incorrect sensor type setting, sensor damaged.Check sensor wiring. Verify input type setting. Replace sensor if damaged.
Temperature not controlledOutput wiring incorrect, output type setting incorrect, PID parameters need tuning.Check output wiring. Verify output type. Perform PID auto-tuning.
Alarm se ne aktiviraAlarm setting incorrect, alarm output wiring incorrect.Check alarm parameters and alarm output wiring.

If the problem persists after attempting these solutions, contact Autonics technical support.

10. Specifikacije

ParametarDetalj
ModelTC4S-12R
Način prikaza4-digit 7-segment LED (PV)
Kontrolni metodPID auto-tuning, ON/OFF control
Specifikacija ulazaThermocouple (K, J, L, T, R, S, B, E, N, U, W, PLII), RTD (Pt100, JPt100)
Kontrolni izlazRelay (250 VAC 3A resistive load) & SSR drive (12 VDC ±2 V, 20 mA max.)
Alarmni izlaz1-point Relay (250 VAC 3A resistive load)
Napajanje24-48 VDC, 24 VAC 50/60 Hz
Potrošnja energijeMax. 5 VA
Sampling Cycle100 ms
Otpornost izolacijeMin. 100 MΩ (at 500 VDC)
Dielektrična čvrstoća2,000 VAC 50/60 Hz za 1 min
Temperatura okoline-10°C do 50°C (14°F do 122°F)
Vlažnost okoline35% do 85% RH (bez kondenzacije)
Dimenzije48 x 48 x 70 mm (W x H x D) (1/16 DIN)
TežinaPribl. 140 g (0.31 lbs)

11. Garancija i podrška

Autonics products are manufactured under strict quality control. For warranty information, please refer to the official Autonics website or contact your local distributor. Technical support is available through authorized service centers.

Za dalju pomoć posjetite Autonics official website ili kontaktirajte njihov korisnički servis.

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