Uvod
This manual provides essential information for the safe and effective use of Sealey WEHF5032 Hardfacing Welding Electrodes. Please read this manual thoroughly before use and retain it for future reference. Proper understanding and adherence to these instructions will ensure optimal performance and user safety.
Sigurnosne informacije
WARNING: Welding can be hazardous. Protect yourself and others. Read and understand this safety information before operating.
- Električni udar može ubiti: Do not touch live electrical parts. Wear dry welding gloves and protective clothing. Ensure your work area is dry.
- Isparenja i plinovi mogu biti opasni: Držite glavu dalje od isparenja. Koristite ventilaciju ili ispuhivanje kako biste uklonili isparenja iz zone disanja.
- Lukovi mogu opeći oči i kožu: Wear a welding helmet with a proper shade filter. Wear protective clothing to cover all exposed skin.
- Opasnost od požara i eksplozije: Uklonite sve zapaljive materijale iz područja zavarivanja. Imajte pri ruci aparat za gašenje požara.
- Vrući dijelovi mogu uzrokovati teške opekotine: Prije rukovanja, ostavite zavarene materijale da se ohlade. Koristite izolirane rukavice i kliješta.
- Buka može oštetiti sluh: Nosite zaštitu za uši ako je nivo buke visok.
- Always use appropriate personal protective equipment (PPE) including welding helmet, gloves, protective clothing, and safety footwear.
Opis proizvoda
The Sealey WEHF5032 Hardfacing Welding Electrodes are designed for applications requiring resistance to wear from minerals, medium shocks, and compression. These electrodes provide excellent corrosion protection and are ideal for building up surfaces on components such as blades, spades, and shovel buckets used in agricultural and construction machinery.
These electrodes are versatile and can be used with both AC (Alternating Current) and DC (Direct Current) welding power sources. The specific variant, Ø3.2mm, is recommended for use with a welding current of 130 Amperes.
This image displays the Sealey WEHF5032 Hardfacing Welding Electrodes. The electrodes are gray rods, approximately 3.2mm in diameter and 350mm long, bundled together and partially stored within a bright yellow rectangular plastic case. The case has a label on top indicating 'SEALEY', 'Ø3.2 X 350MM HARDFACING WELDING ELECTRODES 5KG PACK', and 'Model No. WEHF5032'. Some electrodes are shown outside the case, illustrating their length and appearance.
Specifikacije
| Atribut | Vrijednost |
|---|---|
| Model | WEHF5032 |
| Prečnik elektrode | 3.2 mm |
| Dužina elektrode | 350 mm |
| Preporučena struja zavarivanja | 130 A |
| Težina paketa | 5 kg |
| Kompatibilnost | AC or DC welding currents |
| Aplikacija | Hardfacing for wear resistance, medium shocks, compression, corrosion protection |
Postavljanje i priprema
- Radna oblast: Ensure the welding area is clean, well-ventilated, and free from flammable materials.
- Izvor napajanja: Connect your welding machine to a suitable power supply. Verify that the machine is set to the correct current type (AC or DC) and polarity for hardfacing applications.
- Držač elektrode: Securely insert the WEHF5032 electrode into the electrode holder. Ensure good electrical contact.
- Prizemlje Clamp: Pričvrstite uzemljenje clamp firmly to the workpiece or a clean, bare metal surface connected to the workpiece. A good ground connection is crucial for stable arc.
- Priprema radnog komada: Clean the surface to be hardfaced thoroughly. Remove any rust, paint, oil, or other contaminants that could affect weld quality. Preheating may be necessary for certain base metals or thick sections; consult welding guidelines for your specific material.
- OZO: Always wear all required Personal Protective Equipment (PPE) before starting any welding operation.
Uputstvo za upotrebu
- Trenutna postavka: Set your welding machine to the recommended current of 130 Amperes for the Ø3.2mm electrode. Adjust slightly as needed based on arc stability and desired penetration.
- Paljenje luka: Strike the arc by either scratching the electrode against the workpiece like a match or by tapping it quickly. Once the arc is established, maintain a consistent arc length.
- Tehnika zavarivanja: Maintain a consistent travel speed and electrode angle. For hardfacing, a slight weaving motion or stringer beads can be used depending on the desired coverage and layer thickness. Overlap beads by approximately 30-50% to ensure full coverage.
- Layer Application: For multi-layer hardfacing, allow each layer to cool sufficiently before applying the next to prevent excessive heat buildup and potential cracking.
- Uklanjanje troske: After completing a weld pass, allow the weld to cool slightly, then chip off the slag using a chipping hammer and wire brush. Ensure all slag is removed before depositing subsequent layers.
- Post-Weld Cooling: Allow the hardfaced component to cool slowly in still air to minimize residual stresses.
Održavanje
- Skladištenje: Store electrodes in a dry, cool place, preferably in their original sealed packaging or a heated electrode oven, to prevent moisture absorption. Moisture can lead to porosity and poor weld quality.
- Rukovanje: Handle electrodes carefully to avoid damaging the flux coating.
- inspekcija: Before use, inspect electrodes for any damage to the flux coating or core wire. Discard damaged electrodes.
Rješavanje problema
| Problem | Mogući uzrok | Rješenje |
|---|---|---|
| Unstable Arc / Difficulty Striking Arc | Incorrect current setting, poor ground connection, damp electrodes, improper arc length. | Adjust current, ensure good ground, dry electrodes (if applicable), maintain proper arc length. |
| Prekomjerno prskanje | Too high current, long arc, incorrect electrode angle. | Reduce current, shorten arc, adjust electrode angle. |
| Poroznost (rupe u zavaru) | Damp electrodes, contaminated workpiece, insufficient shielding from arc. | Dry electrodes, clean workpiece thoroughly, ensure proper arc length and technique. |
| Poor Slag Removal | Incorrect current, improper travel speed, wrong electrode angle. | Adjust current, optimize travel speed, correct electrode angle. |
Šta je u kutiji
The Sealey WEHF5032 Hardfacing Welding Electrode package contains:
- Sealey WEHF5032 Hardfacing Welding Electrodes (Ø3.2 x 350mm, 5kg Pack)
Garancija i podrška
For information regarding warranty coverage, technical support, or service for your Sealey WEHF5032 Hardfacing Welding Electrodes, please refer to the documentation provided with your purchase or contact Sealey directly through their official webweb-mjesto ili kanali korisničke podrške. Sačuvajte dokaz o kupovini za bilo kakve reklamacije u vezi s garancijom.
For general inquiries or further assistance, you may visit the official Sealey webstranica: www.sealey.co.uk
