1. Uvod
This manual provides essential information for the installation, operation, and maintenance of the KEBA CP033/T controller and OP 341/P-6400 operation panel. This system, identified as I1075 PLC (K2-200), is a comprehensive control solution designed for injection molding machines. It includes the main controller unit, an intuitive operation panel, and all necessary connecting cables for a complete setup.
The system is engineered to provide precise control and monitoring capabilities for various injection molding processes, ensuring efficiency and reliability.
2. Upute za postavljanje
Before beginning installation, ensure all components are present and undamaged. The complete set typically includes the operation panel, the controller unit, connecting cables, and a Compact Flash memory card.
2.1 Identifikacija komponente
- KEBA CP033/T Controller: The main processing unit.
- KEBA OP 341/P-6400 Operation Panel: The user interface with display and input keys.
- Priključni kablovi: For communication and power between components.
- Compact Flash Kenco K2 (256MB): Memory module for system software and data.
2.2 Connecting the Controller and Panel
Refer to the rear panel of the CP033/T controller for connection ports. Ensure all connections are secure and correctly aligned to prevent damage.
- Priključak za napajanje: Connect the power supply to the designated power input on the CP033/T controller.
- Povezivanje panela: Use the provided connecting cables to link the OP 341/P-6400 operation panel to the controller. Typically, this involves a dedicated panel link port.
- I/O konekcije: Connect the necessary input/output wiring from the injection molding machine to the I/O terminals on the controller.
- Network/Communication: If required, connect Ethernet or CAN bus cables for network communication with other systems or for programming.
- USB/Sensor Ports: Utilize USB or sensor ports as needed for peripherals or additional sensors.
- memorijska kartica: Insert the Compact Flash Kenco K2 (256MB) memory card into its slot on the controller.
Važno: Initial programming or configuration specific to your injection molding machine model may be required after physical installation. Consult your machine's documentation or a qualified technician for this step.
3. Uputstvo za upotrebu
The OP 341/P-6400 operation panel serves as the primary interface for controlling and monitoring the injection molding machine.
3.1 Izgled panela
- Zaslon: Shows machine status, parameters, and operational menus.
- Funkcijske tipke (F1-F8): Programmable keys for quick access to specific functions. Their labels may change depending on the active screen.
- Numerička tastatura: For entering numerical values and data.
- Navigation Keys (Arrow Keys): Used to navigate through menus and adjust parameters.
- ESC ključ: To exit current menus or cancel operations.
- Enter Key (Green): To confirm selections or input.
- Dugme za napajanje: To turn the panel on/off or initiate system shutdown.
- Special Function Icons: Various icons represent specific machine functions (e.g., heating, injection, clamping, safety). Refer to the machine's specific software documentation for detailed icon meanings.
3.2 Osnovni redoslijed operacija
- Uključeno: Press the Power button on the operation panel. The system will boot up and display the main operating screen.
- Odaberite način rada: Use the function keys or navigation keys to select the desired operating mode (e.g., Manual, Semi-Automatic, Automatic).
- Podešavanje parametara: Navigate to the parameter settings screen to adjust values such as temperature, pressure, injection speed, and cycle time. Use the numeric keypad for input and the Enter key to confirm.
- Početak ciklusa: Once parameters are set and safety conditions are met, initiate the molding cycle using the designated start button or function key.
- Nadgledanje: Continuously monitor the machine status and process values on the display screen.
- Hitno zaustavljanje: In case of an emergency, activate the machine's emergency stop button immediately.
- Iskljuciti: Follow the system's shutdown procedure, typically by pressing and holding the Power button or selecting a shutdown option from a menu.
Always refer to the specific software interface and the injection molding machine's operational manual for detailed instructions relevant to your application.
4. Održavanje
Regular maintenance ensures the longevity and optimal performance of your KEBA control system.
- čišćenje: Keep the operation panel and controller unit clean and free from dust, debris, and liquids. Use a soft, dry cloth for cleaning. Avoid abrasive cleaners or solvents.
- Provjere veze: Periodically inspect all connecting cables and terminals for secure connections. Ensure there are no loose wires or signs of corrosion.
- Uslovi okoline: Ensure the control system operates within its specified environmental conditions (temperature, humidity) to prevent damage.
- Software Backups: Regularly back up the system's software and configuration data from the Compact Flash card to prevent data loss.
- Vizuelni pregled: Conduct routine visual inspections for any signs of physical damage, overheating, or unusual wear on any component.
Za bilo kakvo unutrašnje održavanje ili popravke preporučuje se da kontaktirate kvalifikovano servisno osoblje.
5. Otkrivanje problema
Ovaj odjeljak pruža općenite smjernice za uobičajene probleme. Za složene probleme, obratite se kvalificiranom tehničaru.
| Problem | Mogući uzrok | Rješenje |
|---|---|---|
| Sistem se ne uključuje. | No power supply, loose power cable, faulty power button. | Check power source and cable connections. Ensure the power button is pressed correctly. |
| Prikaz na panelu je prazan. | Loose display cable, panel not powered, software issue. | Verify panel-to-controller cable connection. Restart the system. If issue persists, contact support. |
| Machine functions not responding. | Incorrect programming, I/O wiring issue, emergency stop active. | Check I/O connections. Ensure no emergency stop is engaged. Verify machine program. |
| Sistemske greške ili upozorenja. | Software malfunction, sensor error, hardware fault. | Note the error code/message. Refer to the machine's specific error manual. Restart the system. |
Ako koraci za rješavanje problema ne riješe problem, obratite se tehničkoj podršci.
6. Specifikacije
| Feature | Detalj |
|---|---|
| Vrsta proizvoda | Control System for Injection Molding Machine |
| Brand | KEBA |
| Model kontrolera | CP033/T |
| Operation Panel Model | OP 341/P-6400 |
| Tip PLC-a | I1075 (K2-200) |
| Memorijski modul | Compact Flash Kenco K2 (256MB) |
| Prilagodba | Da |
| Porijeklo | kontinentalna Kina |
| Dimenzije paketa (približno) | Dužina: 60 cm, Širina: 40 cm, Visina: 20 cm |
| Težina paketa (približno) | 14.0 kg |
7. Savjeti za korisnike
- Početno programiranje: Verify if the control system requires initial programming or configuration specific to your injection molding machine model before full operation. This is crucial for proper functionality.
- dokumentacija: Always keep the specific software interface manual and the injection molding machine's operational manual handy for detailed instructions and error codes.
- čistoća: Maintain a clean environment around the control system to prevent dust and debris from affecting performance.
8. Garancija i podrška
For any technical assistance, warranty inquiries, or support, please contact the seller or the manufacturer directly. Ensure you have your product model numbers (CP033/T, OP 341/P-6400, I1075 PLC, K2-200) available when seeking support.
The seller, "injection molding machine parts Store", can be contacted for further assistance.
