YESWELDER FLUX-135 MINI 3-u-1 aparat za zavarivanje

1. Uvod

Thank you for choosing the YESWELDER FLUX-135 MINI 3-in-1 Welding Machine. This manual provides essential information for the safe and efficient operation, setup, and maintenance of your new welding equipment. Please read this manual thoroughly before operating the machine to ensure proper use and to prevent injury or damage.

The YESWELDER FLUX-135 MINI is a versatile welding machine designed for Flux Core, Lift TIG, and Stick welding processes, suitable for various applications from automotive to DIY projects.

2. Sigurnosna uputstva

UPOZORENJE: Zavarivanje može biti opasno. Uvijek slijedite sigurnosne mjere kako biste spriječili ozbiljne ozljede ili smrt.

• Električni šok: Can kill. Do not touch live electrical parts. Wear dry welding gloves and protective clothing. Ensure the work area is dry.
• Isparenja i gasovi: Može biti opasno po vaše zdravlje. Držite glavu dalje od isparenja. Koristite ventilaciju ili ispuh za uklanjanje isparenja iz zone disanja.
• lučni zraci: Can injure eyes and burn skin. Wear a welding helmet with a proper shade filter. Wear protective clothing to cover all exposed skin.
• Požar i eksplozija: Varnice zavarivanja mogu uzrokovati požar ili eksploziju. Držite zapaljive materijale dalje od područja zavarivanja. Imajte aparat za gašenje požara pri ruci.
• Vrući dijelovi: Može izazvati teške opekotine. Sačekajte da se oprema ohladi prije dodirivanja.
• Machine Safety Features: This unit includes automatic compensation for voltage fluctuation and robust protections against over-current, over-load, and over-heating. However, these features do not replace safe operating practices.

Uvijek se pridržavajte nacionalnih i lokalnih sigurnosnih standarda za zavarivanje.

3. Proizvod je gotovview

3.1 Ključne karakteristike

• Mogućnost višestrukog procesa: 3-in-1 functionality for Flux Core, Lift TIG, and Stick welding.
• Welding Capacity: 135A output, 110V input, suitable for various light to medium duty welding tasks.
• Sinergijski MIG način rada: Automatski se podudara s volumenomtage to wire feeding speed, with fine-tuning capability (-3V to +3V). Ideal for beginners.
• Ručni MIG način rada: Omogućava iskusnim korisnicima ručno podešavanje brzine i jačine dodavanja žicetage.
• Digitalni prikaz: Provides clear monitoring of operational parameters for enhanced control.
• Sigurnosne zaštite: Includes safeguards against over-current, over-load, over-heating, and automatic voltagkompenzacija fluktuacije.

3.2 Komponente i kontrole

The YESWELDER FLUX-135 MINI welding machine features a compact design with an intuitive control panel and essential connections.

Slika 1: YESWELDER FLUX-135 MINI Welding Machine with included Lift TIG Torch and accessories. This image shows the compact size and the various connections on the front panel.

Slika 2: Front view of the YESWELDER FLUX-135 MINI, highlighting the MIG gun connection and the main control panel with digital display and adjustment knobs.

Slika 3: Detaljno view of the control panel, showing the digital display for current/voltage, mode selection switch (MIG, STICK, LIFT TIG), and adjustment knobs for welding parameters. The panel is designed for simple and efficient operation.

Kontrole na prednjoj ploči:

• Digitalni prikaz: Shows welding current, voltage, or other selected parameters.
• Birač načina rada: Switch to select between MIG (Flux Core), Stick, and Lift TIG welding modes.
• Current/Wire Speed Knob: Adjusts welding current in Stick/TIG mode or wire feed speed in MIG mode.
• Voltage Dugme za podešavanje: Fine-tunes voltage in MIG mode (Synergic or Manual).
• Izlazni priključci: Connections for welding cables (positive and negative).
• Priključak MIG pištolja: Za spajanje MIG gorionika.
• Priključak TIG gorionika: For connecting the Lift TIG torch.

Zadnji panel:

• Ulazna snaga: For connecting the 110V power cord.
• ventilator za hlađenje: Osigurava pravilnu ventilaciju i sprječava pregrijavanje.

4. Podešavanje

4.1 Priključak za napajanje

1. Provjerite je li prekidač za napajanje aparata za zavarivanje u položaju ISKLJUČENO.
2. Connect the power cord to a grounded 110V AC power outlet. Ensure the outlet can provide sufficient ampstepen za maksimalni učinak zavarivača.

4.2 Wire Spool Installation (Flux Core MIG)

Slika 4: Illustration of a 2LB flux cored welding wire spool being installed into the wire feeder compartment of a welding machine. The image emphasizes compatibility with 2LB spools (4" diameter).

1. Open the wire feeder compartment cover.
2. Place the 2LB (4-inch diameter) flux core wire spool onto the spool holder. Ensure the wire unwinds from the bottom.
3. Provucite žicu kroz vodilicu i u mehanizam pogonskog valjka.
4. Close the drive roller tension arm and adjust the tension. The wire should feed smoothly without slipping or deforming.
5. With the MIG gun pointed away from yourself and others, press the trigger to feed the wire through the MIG gun liner until it exits the contact tip.
6. Trim the wire to approximately 1/2 inch (12-15mm) stick-out.

Kompatibilne veličine žica: .023" (0.6mm), .030" (0.8mm), .035" (0.9mm) flux core wire.

4.3 Spajanje pribora za zavarivanje

1. Prizemlje Clamp: Spojiti uzemljenje clamp cable to the appropriate output terminal (usually negative for Flux Core MIG). Secure the clamp na radni komad ili sto za zavarivanje, osiguravajući dobar električni kontakt.
2. MIG pištolj: Connect the MIG gun cable to the MIG gun connection port on the front panel.
3. Podignite TIG gorionik: For Lift TIG welding, connect the TIG torch to its designated port and the ground clamp to the appropriate terminal (usually positive for DC TIG, check specific polarity requirements for your application).
4. Držač štapićaste elektrode: For Stick welding, connect the electrode holder cable to the appropriate output terminal (polarity depends on electrode type) and the ground clamp do drugog terminala.

Slika 5: The Lift TIG torch with its cable and various consumables (collets, ceramic cups) ready for connection to the welding machine. This image shows the complete TIG torch assembly.

Slika 6: A selection of TIG torch accessories, including different sizes of alumina ceramic cups (#4, #5, #6), collet bodies (1/8"), collets (3/23", 1/16", .078"), and short/long back caps. These are essential for various TIG welding applications.

5. Uputstvo za upotrebu

5.1 Opći koraci rada

1. Ensure all connections are secure and correct for the chosen welding process.
2. Turn on the welding machine using the power switch. The digital display will illuminate.
3. Select the desired welding mode (MIG, STICK, or LIFT TIG) using the mode selector switch.
4. Podesite parametre zavarivanja (struja, volumentage, wire speed) according to the material thickness and welding process. Refer to welding charts or practice on scrap material.
5. Wear all necessary Personal Protective Equipment (PPE) including welding helmet, gloves, and protective clothing.
6. Započnite zavarivanje.
7. After welding, turn off the machine and allow it to cool.

5.2 MIG zavarivanje fluksnom jezgrom

Slika 7: An illustration showing Flux Cored Welding in action, demonstrating the arc and molten puddle. This image is part of a "3-IN-1 Multi-function welding machine" graphic.

Flux Core MIG welding uses a continuously fed tubular wire containing flux, eliminating the need for external shielding gas. This mode is suitable for outdoor use and on dirty or rusty materials.

1. Odaberite "MIG" način rada.
2. Sinergijska kontrola: Adjust the wire feeding speed knob. The machine will automatically suggest a corresponding voltage. You can fine-tune this voltage koristeći voltage adjustment knob (-3V to +3V).
3. ručna kontrola: For experienced users, manually set both wire feeding speed and voltage.
4. Ensure correct polarity (typically DCEN - Direct Current Electrode Negative for flux core).
5. Održavajte konzistentan izlazak i brzinu kretanja za optimalne rezultate.

5.3 Zavarivanje podizanjem TIG-a

Lift TIG welding provides precise control and high-quality welds, especially on thinner materials. This machine uses a Lift TIG start, which minimizes tungsten contamination.

1. Odaberite način rada "LIFT TIG".
2. Connect the Lift TIG torch and ground clamp with appropriate polarity (typically DCEN for steel/stainless steel).
3. Install a sharpened tungsten electrode and ceramic cup into the TIG torch.
4. Adjust the current using the current knob.
5. To start the arc, gently touch the tungsten to the workpiece and then lift it slightly. The arc will initiate.
6. Održavajte kratku dužinu luka i po potrebi ručno ubacujte šipku za zalijevanje.

5.4 Zavarivanje elektrodom (MMA)

Stick welding is versatile and suitable for various materials and outdoor conditions.

1. Odaberite način rada "STICK".
2. Spojite držač elektrode i uzemljenjeamp with the correct polarity for your chosen electrode type (refer to electrode manufacturer's recommendations).
3. Insert the electrode into the holder.
4. Adjust the current using the current knob.
5. Luk se pali laganim grebanjem ili kuckanjem elektrode po radnom komadu.
6. Održavajte konzistentnu dužinu luka i brzinu kretanja.

6. Održavanje

Redovno održavanje osigurava dugotrajnost i optimalne performanse vašeg aparata za zavarivanje.

• čišćenje: Periodically clean the machine's exterior with a dry, soft cloth. Use compressed air to blow out dust and debris from inside the machine, especially around the cooling fan and circuit boards. Ensure the machine is unplugged before cleaning.
• Inspekcija kablova: Redovno provjeravajte sve kablove za zavarivanje, uzemljenjeamp, electrode holder, and torches for damage, cuts, or loose connections. Replace damaged components immediately.
• MIG Gun Maintenance:
  • Clean the nozzle regularly to remove spatter.
  • Replace contact tips as they wear out to ensure good electrical contact and wire feeding.
  • Check the wire liner for blockages or wear. Replace if wire feeding becomes inconsistent.
• Održavanje TIG gorionika:
  • Inspect and replace ceramic cups if cracked or damaged.
  • Sharpen or replace tungsten electrodes as needed.
  • Ensure collets and collet bodies are clean and secure.

7. Otkrivanje problema

Ovaj odjeljak se bavi uobičajenim problemima na koje možete naići. Za probleme koji nisu ovdje navedeni, obratite se korisničkoj podršci.

8. Specifikacije

9. Informacije o garanciji

Specific warranty terms and conditions may vary. Please refer to the warranty card included with your product or visit the official YESWELDER webstranicu za detaljne informacije o garanciji i postupcima registracije.

Sačuvajte račun kao dokaz o kupovini u slučaju eventualnih reklamacija.

10. Korisnička podrška

If you encounter any issues or have questions regarding your YESWELDER FLUX-135 MINI welding machine, please contact YESWELDER customer support through their official webweb-mjesto ili kontakt informacije navedene u pakovanju vašeg proizvoda.

When contacting support, please have your product model number (FLUX-135 MINI) and purchase details ready.