ROROLL LY 810 Automatic Coil Winding Machine User Manual

1. Uvod

The ROROLL LY 810 is an economical and highly efficient computer-controlled automatic coil winding machine designed for precision winding of various coils, including those for spirals, motor coils, and guitar pickup coils. This machine features advanced synchronous winding technology, ensuring high accuracy and smooth operation even at high speeds. With its intelligent control system, the LY 810 offers extensive parameter setting capabilities and memory retention for up to 999 winding programs, making it a versatile tool for professional and hobbyist applications.

2. Sigurnosne informacije

Molimo vas da pročitate i razumjete sva sigurnosna uputstva prije upotrebe mašine. Nepoštivanje ovih uputstava može dovesti do povreda ili oštećenja opreme.

• Always ensure the machine is properly grounded to prevent electrical shock.
• Isključite napajanje prije bilo kakvog održavanja, čišćenja ili podešavanja.
• Držite ruke, kosu i labavu odjeću dalje od pokretnih dijelova tokom rada.
• Upravljajte mašinom u dobro provetrenom prostoru.
• Ne koristite mašinu ako su bilo koji dijelovi oštećeni ili nedostaju.
• Koristite odgovarajuću ličnu zaštitnu opremu (LZO) kao što su zaštitne naočale.
• Ensure the emergency stop button is easily accessible and functional.

3. Proizvod je gotovview

The ROROLL LY 810 machine consists of several key components designed for efficient coil winding. Familiarize yourself with these parts for optimal operation.

Slika 3.1: Front view of the ROROLL LY 810 Automatic Coil Winding Machine, showing the main unit, control panel, and winding mechanism.

Slika 3.2: The LY 810 machine displayed with its standard accessories, including the foot pedal and Allen wrenches.

Slika 3.3: Pozadi view of the machine, highlighting the power input and ventilation fan.

Slika 3.4: The LY 810 machine shown with various types of wound coils, demonstrating its versatility.

Slika 3.5: Side view of the machine, providing a clearer look at the winding displacement mechanism and wire guide.

Slika 3.6: Detaljno view of the control panel, showing the digital displays, numeric keypad, and function buttons for programming and operation.

Slika 3.7: Close-up of the winding spindle and wire guide assembly, illustrating the precision components involved in the winding process.

4. Specifikacije

5. Podešavanje

1. Raspakivanje: Pažljivo izvadite uređaj i sav pribor iz ambalaže. Sačuvajte originalnu ambalažu za budući transport ili skladištenje.
2. plasman: Place the machine on a stable, level, and sturdy workbench capable of supporting its weight (approx. 30 kg). Ensure adequate space around the machine for operation and ventilation.
3. Priključak za napajanje: Connect the power cord to the machine's power input (refer to Figure 3.3). Ensure the power supply matches the machine's voltage requirements. Plug the power cord into a grounded electrical outlet.
4. Foot-Switch Connection: Connect the foot-switch cable to the designated port on the machine (refer to Figure 3.2 for the foot-switch and its connection). The foot-switch provides convenient start/stop control during winding.
5. Prvi pregled: Before powering on, visually inspect all components for any signs of damage during shipping. Ensure all connections are secure.
6. Emergency Stop Check: Verify that the emergency stop button (red button, typically on the front left, see Figure 3.6) is easily accessible and functions correctly by pressing it and ensuring the machine powers down or stops immediately.

6. Uputstvo za upotrebu

The LY 810 features an intuitive control panel for setting winding parameters and controlling operations. Refer to Figure 3.6 for control panel layout.

6.1. Control Panel Overview

The control panel includes digital displays for step, RPM, quantity, and other parameters. A numeric keypad allows for data input, and dedicated buttons control various functions like START, STOP, RESET, AUTO, BRAKE, NEXT, PREVIOUS, DATA SEL, EDIT, etc.

6.2. Setting Winding Parameters

The machine allows for precise control over winding parameters. These can be set independently for each step of a winding program.

• Početna tačka: Define the initial position for the winding.
• Žica mjerač: Input the diameter of the wire being used (0.03-1.2mm).
• Winding Displacement Width: Set the total width the wire will traverse during winding.
• Circles (Turns): Specify the number of turns for each winding layer or segment.
• Postavke brzine:
  • Speed of Starting the Winding: Initial winding speed.
  • Stopping Slow-Speed: Reduced speed before stopping.
  • Winding Speed: Main operating speed (up to 6000 circles/minute).
  • Slow Lathe Speed: A slower speed setting for delicate operations.
• Winding Displacement Direction: Choose the direction of the wire guide movement.
• Winding Direction: Set the rotation direction of the spindle.
• Two-Terminal Stopping: Configure stopping behavior at the ends of the winding path.

Use the numeric keypad and navigation buttons (NEXT, PREVIOUS, DATA SEL, EDIT) to input and adjust these parameters. The machine's vernier caliper functions can assist in measuring winding width and starting points.

6.3. Program Memory

The LY 810 can store up to 999 groups of winding parameters. This memory has off-power retention, meaning your programs will not be lost when the machine is turned off. Use the "DATA SEL" or similar function to recall stored programs.

6.4. Automatic Functions

• Automatsko resetiranje: Resets the winding counter or position to zero.
• Automatic Start (Job-hopping winding): Initiates the winding process automatically based on programmed settings.
• Excessive Speed Detection: The machine can detect excessive winding speed and automatically reduce it to a stable state, preventing wire breakage or winding errors.

6.5. Operativni koraci

1. Uključite mašinu pomoću glavnog prekidača za napajanje.
2. Select or create a winding program using the control panel. Input all necessary parameters (wire gauge, turns, speeds, etc.).
3. Mount the bobbin or core onto the winding spindle.
4. Thread the wire through the wire guide and secure it to the bobbin/core.
5. Press the "START" button on the control panel or use the foot-switch to begin the winding process.
6. Monitor the winding process. The machine's self-inspecting functions will help detect errors.
7. To pause or stop, press the "STOP" button or release the foot-switch. For emergency, press the emergency stop button.
8. Once winding is complete, carefully remove the wound coil.

7. Održavanje

Regular maintenance ensures the longevity and optimal performance of your LY 810 machine.

• čišćenje: Regularly clean the machine's exterior, especially the winding area, to remove dust, wire fragments, and debris. Use a soft, dry cloth. For stubborn dirt, a slightly damp Može se koristiti krpa, pazeći da vlaga ne uđe u elektroničke komponente.
• podmazivanje: Periodically apply a small amount of machine oil to moving parts, such as the winding displacement guide rails and spindle bearings, as recommended by general machine maintenance practices. Avoid over-lubrication.
• Zamjena osigurača: If the machine fails to power on or experiences electrical issues, check the fuse located near the power input (refer to Figure 3.6 for fuse location). Disconnect power before inspecting or replacing the fuse. Use only fuses of the specified type and rating.
• Wire Guide Inspection: Inspect the wire guides and tensioning mechanisms for wear or damage. Worn guides can scratch wire and affect winding quality. Replace if necessary.
• Inspekcija kablova: Check all power and control cables for fraying, cuts, or damage. Replace any damaged cables immediately.

8. Otkrivanje problema

This section provides solutions to common issues you might encounter with your LY 810 machine.

For issues not listed here or if troubleshooting steps do not resolve the problem, please contact customer support.

9. Garancija i podrška

For warranty information, please refer to the documentation provided at the time of purchase or contact your retailer. ROROLL is committed to providing high-quality products and customer satisfaction.

If you require technical assistance, have questions about operation, or need to report a problem, please contact ROROLL customer support through the vendor from whom you purchased the machine. Please have your model number (LY 810 / 1005005675309970) and purchase details ready when contacting support.